Can You Pack Aerosol In Checked Luggage – Packing Guide

Regarding packing for a trip, there are plenty of things to consider. From choosing the right clothing to ensuring you have all the necessary documents, it can be a daunting task.

One important aspect of packing is deciding what items to pack aerosol in checked luggage. One common question that arises is whether or not you can pack aerosol products in your checked luggage. People commonly use aerosol products for personal care items such as hairspray, deodorant, sunscreen, and household items like insect repellent and air fresheners.

While these products can be convenient, they can pose a potential safety hazard when not packed correctly. Here we will explore can you pack aerosol in checked luggage the regulations surrounding aerosol products and checked luggage and provide tips on how to pack them safely.

Can You Pack Aerosol In Checked Luggage

How Can You Pack Aerosol In Checked Luggage For Safe Travel?

How Can You Pack Aerosol In Checked Luggage For Safe Travel

Changes in temperature and pressure in the aircraft’s cargo hold can cause aerosols and pressurized containers to leak or explode. To ensure passenger safety and prevent accidents during the flight, airlines typically prohibit them in checked baggage. Always carry aerosols in your carry-on baggage and comply with airline regulations. Here is a Guide can you pack aerosol in checked luggage.

Check Airline Regulations:

As of my last update in September 2021, most airlines allow aerosols in checked luggage but with certain regulations. Passengers can generally pack aerosols like deodorants, hairsprays, and shaving creams in checked bags if they follow specific guidelines.

One must limit the container’s capacity to 100 ml (3.4 ounces) and store it in a durable, leak-proof bag. However, due to safety concerns, both checked and carry-on luggage restrictions might prohibit certain flammable aerosols, such as spray paint or insect repellents.

To ensure compliance and avoid any inconvenience at the airport, it is essential to check the airline’s regulations and consult their official website or contact customer service. Please note that regulations may change, so verifying the latest guidelines is essential before your trip.

Use Travel-Sized Aerosols:

Use Travel-Sized Aerosols

Travel-sized aerosols, such as deodorants, hairsprays, or sunscreen, are convenient for travellers due to their compact size. You can generally pack aerosols in checked luggage but must follow essential guidelines. Most airlines permit travel-sized aerosols with a net capacity of up to 100 ml (3.4 ounces) in checked bags, as they comply with Transportation Security Administration (TSA) regulations.

However, you should verify specific airline and country regulations before travelling as they might restrict larger aerosols or those containing flammable contents. Place the aerosols in a sealed plastic bag to prevent mishaps to avoid leaks during flight. Always check the latest guidelines to ensure a smooth and hassle-free travel experience.

Protect The Aerosol Can:

You cannot pack aerosol cans in checked luggage. Due to safety concerns, most airlines strictly prohibit aerosols in checked baggage. Pressurized containers like aerosol cans can potentially explode or leak during flights, posing significant risks to passengers and the aircraft.

You should place aerosols in your carry-on luggage, following the Transportation Security Administration (TSA) guidelines, instead. Doing so, you help maintain air travel safety while ensuring your essential aerosol items are accessible during your journey. Always check with the airline and TSA for the most up-to-date guidelines before flying.

Wrap In Clothing:

Wrap In Clothing

You can generally pack aerosol cans in checked luggage but must follow certain rules. Airlines and airport security regulations often allow aerosols with specific restrictions: they should be non-flammable and have no hazardous contents. You must place each aerosol in a separate resealable plastic bag to prevent leakage. Ensure the total volume of aerosols doesn’t exceed the allowed limit.

Always check the airline’s guidelines and the country’s transportation regulations, as they may differ. Remember that some countries may have stricter rules, and airlines might impose restrictions. It’s best to diligently confirm with the airline and follow the packing guidelines to avoid any inconvenience.

Declare At Check-In:

You can typically bring aerosols in your checked luggage, but you must follow important regulations. When declaring aerosols at check-in, ensure they meet the airline’s safety guidelines. The Transportation Security Administration (TSA) has specific rules for packing aerosols.

It is crucial to verify the airline’s prohibited items list when dealing with hazardous or flammable aerosols that may be restricted.  The declaration is necessary to prevent potential hazards during the flight and to ensure compliance with aviation regulations. Always check with the airline and TSA to ensure you pack aerosols in checked luggage appropriately.

Follow Local Regulations:

Follow Local Regulations

Yes, following local regulations when packing aerosols in checked luggage is essential. Airline rules and country-specific guidelines may vary, so it’s crucial to check with the airline and the destination country’s transportation authority beforehand.

Authorities may restrict or prohibit some aerosols in checked luggage due to safety concerns as they consider them hazardous materials. If allowed, secure aerosols in leak-proof containers to prevent potential accidents during transit. Always adhere to quantity limits and packaging requirements specified by the airline and authorities.

If uncertain, consider carrying aerosols in your carry-on baggage instead, as they are often subject to less stringent restrictions. Complying with local regulations ensures a safer and smoother travel experience for everyone.

Consider Alternatives:

Airline companies generally do not recommend packaging aerosols in checked luggage due to safety concerns. Most airlines and transportation authorities have strict regulations regarding the transportation of aerosols. If mishandled or damaged during transit, pressurized containers can be hazardous.

Aerosols, such as hairsprays, deodorants, or insect repellents, are commonly classified as dangerous goods and are subject to specific restrictions. To ensure safe travel, passengers should place aerosols in their carry-on luggage, adhering to the airline’s guidelines for quantities and sizes.

Check with the airline or relevant authorities for the latest regulations on transporting aerosols. You can consider choosing safe alternatives, like non-aerosol products, to avoid any inconvenience or potential risks during your journey.

Legal And Safety Requirements For Traveling With Aerosols

Legal And Safety Requirements For Traveling With Aerosols

Traveling with aerosols requires compliance with legal and safety requirements to ensure both the traveler’s and others’ safety. Airlines have strict regulations regarding the transportation of aerosols as they pose a potential risk to the safety of passengers and crew.

These regulations aim to prevent any explosions, fires, or accidents that could result from mishandling or exposure to high temperatures. Therefore, travelers need to know the legal requirements and safety guidelines before packing aerosols in their luggage.

These requirements include packaging the aerosols in containers that can withstand pressure changes during air travel and placing them in checked baggage rather than carry-on luggage. Properly label the containers with the contents and pressure information to ensure proper handling.

Alternative Options For Transporting Aerosols

The transportation of aerosols has become a matter of concern for many individuals and businesses due to its potential risks. However, with the advancements in technology, there are now alternative options for transporting aerosols that are safer and more efficient.

One such option is using airless sprayers, which use high pressure to atomize the paint or other substance. These sprayers do not require fuel, so the risk of explosion or fire is greatly reduced. Another option is using compressed air sprayers, which use compressed air to atomize the paint.

While these sprayers require fuel, they are still considered safer than traditional aerosol sprays. Additionally, some companies are now using environmentally friendly alternatives to traditional aerosol fuels, such as compressed gases or hydrocarbons.

Handling In-Flight Emergencies With Aerosols

Handling In-Flight Emergencies With Aerosols

Handling in-flight emergencies is always a challenging situation for pilots and flight attendants. However, having the right tools at hand can make a significant difference in managing such situations. Aerosols are an example of a versatile tool that can be used to address a variety of in-flight emergencies.

For instance, aerosols can put out fires that may occur on board, particularly in the galley or lavatories. The compact size of aerosols also makes them a handy tool for managing other emergencies, such as malfunctioning equipment or broken systems.

Moreover, aerosols can be used to sanitize areas or surfaces in case of a contagious disease outbreak on board. Spraying aerosols can help to kill bacteria and viruses, making the environment safer for passengers and crew.


When can you pack aerosol in checked luggage, it is important to research and follow the necessary rules and regulations. Some airlines may require the aerosol cans to be in their original containers and for them to be placed in a sealable plastic bag. It is also important to check the size restrictions on aerosol cans as some airlines may restrict the size of aerosols allowed in checked luggage.

With some planning and preparation, you can safely and legally pack your favorite hairspray, deodorant, and other aerosol products without hassle. So go ahead and pack that extra can of dry shampoo or body spray, and travel with peace of mind knowing that you’re doing it right.


Can I Pack Aerosol Products In My Checked Luggage?

Yes, you can pack aerosol products in your checked luggage, but there are a few things to remember. First, please make sure to check the list of prohibited items. Aerosol products may be prohibited, depending on your destination and regulations.

Are There Any Specific Regulations For Packing Aerosols?

Aerosols are gas or vapors suspended in a gas or vapor state. They are typically used for spraying, such as pesticides or disinfectants, or for aerosol propellants, such as hairspray or spray paint. Packaging aerosols securely and leak-proof is important to prevent accidental discharge during transit.

Are There Aerosol Products That Are Prohibited In Checked Luggage?

Some aerosol products, like flammable items (e.g., spray paint, hairspray, insect repellent) and certain chemicals, may be prohibited. Check with your airline or relevant authorities for a comprehensive list.

Can I Take Aerosol Sunscreen In My Checked Luggage?

Yes, you can take aerosol sunscreen in your checked luggage. The size should fit within the airline’s regulations, which vary depending on the airline you travel with.

What Happens If I Accidentally Pack A Prohibited Aerosol In My Luggage?

If you unintentionally pack a prohibited aerosol in your luggage, airport security may identify it during screening. In such cases, they might dispose of the item, or you may be asked to remove it and place it in a designated hazardous materials container.

Michael C. Herrera

I’m a travel blogger with a focus on safety. I’ve been to all seven continents, and I love sharing my tips for staying safe while traveling. I also have a lot of experience with travel hacking and finding the best deals on airfare and hotels. My blog features reviews of restaurants, hotels, and attractions around the world.

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